Portable Compressed Air Dryers
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Product Details
| Customization: | Available |
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| After-sales Service: | Ok |
| Warranty: | 1 Year |
Manufacturer/Factory & Trading Company
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Year of Establishment
1997-03-12
Number of Employees
291
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Basic Info.
- Model NO.
- SDZW-SDZF
- Flow
- Cross Flow
- Material Status
- Bulk
- Drying Medium
- Air
- Structure
- All Kinds
- Operation Pressure
- 0.6-40MPa
- Inlet Temperature
- <80 Degree
- Cooling Way
- Air Cooling and Water Cooling
- Type
- All Size
- Certification
- CE, ISO9001
- Feature
- Cold-Resistant, Corrosion-Resistant
- Standard
- Standard
- Material
- Alloy
- Transport Package
- Wooden Case
- Specification
- 810*544*1327
- Trademark
- SHANLI
- Origin
- Hangzhou, China
- HS Code
- 8419399090
- Production Capacity
- 50000pieces/Year
Product Description
portable compressed air dryers
General Introduction:
Commonly, there are two kinds of compressed air dryer: refrigerated compressed air dryer and regeneration adsorption one. The refrigerated compressed air dryer is quite energy-saving without any air loss, While it is limited by the dew point temperature. The regeneration adsorption compressed air dryer can reach a quiet low dew point, but it has the shortcoming of big air loss and high energy consumption.
The SHANLI combined low dew point compressed air dryer takes the maximum advantages of the above two kinds of dryers through reasonable pipeline connection and capacity matching, which ensure its economic operation and high quality of low dew point finished air.
Operating Principle:
Firstly, the hot and wet compressed air from the compressor is heat exchange with dried cold compressed air in the heat exchanger. Then it will be cooled down to about 2ºC by evaporator. Under this pressure dew point, the majority of vapor water in the compressed air is eliminated and discharged. After these processes, the low temperature air goes into the heat exchanger to cool the high wet compressed air, at the same time, itself temperature goes up in order to prevent the condensation of dew on the surface of pipelines. Last, low moisture compressed air dryer goes into the adsorption vessel to be further dried in order to get the good dew point.
Note:Design conditions: working pressure: 7bar, inlet temperature: 38ºC, pressure dew point: -20ºC
(2) Water-Cooled Combined Type Air Dryer
(1) Air-cooled combined dryer
Technological Process of the Combined Low Dew Point Compressed Air Dryer
| Symbol | Name | Symbol | Name |
| 1 | Refrigerant Compressor | 15 | Air Pressure Gauge |
| 2 | Oil Separator | 16 | Heat Exchanger |
| 3 | Condenser | 17 | Pressure Relief Valve |
| 4 | Dryer Filter | 18,19 | Check Valve |
| 5 | Sight Lens | 20,21 | Check Valve(Heat Type) |
| 6 | Bulge Thermal Expansion Valve | 22,23,24,25 | Pneumatic Valve |
| 7 | Hot Gas Bypass Valve | 26,29,30,33 | Diffuser |
| 8 | Vaporizer | 27,31 | Air Pressure Gauge |
| 9 | Humidity Sensor | 28,32 | Adsorption Vessel |
| 10 | Evaporator | 34,35,36,37 | Pilot Solenoid Valve |
| 11 | Refrigerant Low Pressure Gauge |
38 | Muffler |
| 12 | Refrigerant Low Pressure Gauge |
39 | Flow Regulating Valve(Heatless Type) |
| 13 | High and Low Pressure Controller | 40 | Throttling Orifice Plate(Heat Type) |
| 14 | Gas Liquid Separator | 41 | Electical Heater(Heat Type) |
General Introduction:
Commonly, there are two kinds of compressed air dryer: refrigerated compressed air dryer and regeneration adsorption one. The refrigerated compressed air dryer is quite energy-saving without any air loss, While it is limited by the dew point temperature. The regeneration adsorption compressed air dryer can reach a quiet low dew point, but it has the shortcoming of big air loss and high energy consumption.
The SHANLI combined low dew point compressed air dryer takes the maximum advantages of the above two kinds of dryers through reasonable pipeline connection and capacity matching, which ensure its economic operation and high quality of low dew point finished air.
Operating Principle:
Firstly, the hot and wet compressed air from the compressor is heat exchange with dried cold compressed air in the heat exchanger. Then it will be cooled down to about 2ºC by evaporator. Under this pressure dew point, the majority of vapor water in the compressed air is eliminated and discharged. After these processes, the low temperature air goes into the heat exchanger to cool the high wet compressed air, at the same time, itself temperature goes up in order to prevent the condensation of dew on the surface of pipelines. Last, low moisture compressed air dryer goes into the adsorption vessel to be further dried in order to get the good dew point.
(2) Water-Cooled Combined Type Air Dryer
Working condition and technical data
Maximum inlet air temperature:45ºC
Ambient temperature range:5-50ºC
Pressure range:0.6-1.0Mpa
Pressure dew point:-20ºC ~ -40ºC
Regeneration gas consumption:3-5%
Cooling mode: water cooling (industrial circulating cooling water)
Cooling water pressure range: 0.2-0.4mpa
Maximum cooling water inlet temperature: 38 ºC
Intake oil content: ≤ 0.1ppm
Power supply: 6-12nm 3 / min: AC 220 V / 50 Hz
15nm3 / min and above: AC 380V / 220V / 50Hz
Cycle: T = 40 (min)
Refrigerant: R22 (R407C / R134a optional)
Design condition: inlet temperature: 38 ºC
Ambient temperature: 38 ºC
Working pressure: 0.7MPa
Cooling water inlet temperature: 32 ºC
Pressure loss: ≤ 5% of design pressure
Note: the water-cooled equipment above 80 cubic meters are split bare machines. Other special requirements are welcome to customize.
Product features
- Low dew point:The combined low dew point dryer can reach very low pressure dew point, which can reach below - 40 ºC in general, and - 70 ºC at least according to different user requirements;
- Low energy consumption: the regeneration gas consumption of combined low dew point dryer is only 3% - 5%, which greatly saves the compressed air consumption;
- It can provide compressed air with different dew points for different air consumption points;
- All the operation switches and display instruments of the combined low dew point compressed air dryer are concentrated on the panel of the box plate. The refrigeration type compressed air dryer and the adsorption regeneration compressed air dryer can operate independently or simultaneously with cold and suction according to the customer's needs;
- The gas-liquid separator adopts the patented three-stage separation mode: direct collision separation + low-speed centrifugal separation + stainless steel wire mesh demisting separation. 99.9% of liquid water is separated from the cooled compressed air. The second evaporation of textile moisture can ensure the low dew point quality of finished gas.
- High quality switching valve, stable and reliable, can ensure the integrity of the working process and prolong the working life of components.
- The refrigeration compressor adopts Danfoss of Denmark, Fusheng of Taiwan, Panasonic of Japan, Bitzer of Germany, Copeland of Germany, maneurop of France and other companies of fully closed or semi closed refrigeration compressor, which has stable operation, low noise, high cop, reliable performance and long power saving life;
Model Item |
Air capacity (Nm3/min) |
Desiccant weight(kg) | Air connector dia | Refrigerant power (HP) |
Air flow (Nm3/h) |
Fan power(W) | Voltage (V) |
Dryer Net Weight (kg) |
Length(mm) | Wideth(mm) | Height(mm) |
| SDZF-1 | 1.2 | 25 | G1" | 1/2 | 745 | 1×50 | 220 | 400 | 1080 | 850 | 1460 |
| SDZF-2 | 2.5 | 40 | G1" | 1/2 | 745 | 1×50 | 220 | 440 | 1100 | 900 | 2050 |
| SDZF-3 | 3.6 | 60 | G1" | 3/4 | 1330 | 1×100 | 220 | 460 | 1200 | 1000 | 1808 |
| SDZF-4.5 | 5 | 85 | G1 1/2" | 1 | 2670 | 1×135 | 220 | 660 | 1290 | 1030 | 2263 |
| SDZF-6 | 6.8 | 105 | G1 1/2" | 1.5 | 4500 | 1×230 | 220 | 775 | 1500 | 1105 | 1931 |
| SDZF-8 | 8.5 | 150 | G2" | 2 | 5340 | 2×135 | 220 | 970 | 1500 | 1240 | 2016 |
| SDZF-10 | 10.9 | 185 | G2" | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZF-12 | 12.8 | 185 | G2" | 2.5 | 5340 | 2×135 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZF-15 | 16 | 310 | DN65 | 3 | 7600 | 2×190 | 380/220 | 1700 | 1960 | 1450 | 2342 |
| SDZF-20 | 22 | 395 | DN65 | 4 | 7600 | 2×190 | 380/220 | 1800 | 1980 | 1600 | 2408 |
| SDZF-25 | 26.8 | 492 | DN80 | 5 | 9000 | 2×230 | 380/220 | 2100 | 2270 | 1700 | 2460 |
| SDZF-30 | 32 | 600 | DN80 | 6 | 9000 | 2×230 | 380/220 | 2300 | 2420 | 1780 | 2506 |
| SDZF-40 | 43.5 | 725 | DN100 | 7 | 12500 | 2×420 | 380/220 | 2700 | 2100 | 2340 | 2673 |
| SDZF-50 | 53 | 855 | DN100 | 10 | 13500 | 3×230 | 380/220 | 2900 | 2100 | 2390 | 2687 |
| SDZF-60 | 67 | 1005 | DN125 | 12 | 18750 | 3×420 | 380/220 | 3350 | 2250 | 2600 | 2814 |
| SDZF-80 | 90 | 1335 | DN125 | 13.3 | 25000 | 4×420 | 380/220 | 4200 | 2640 | 2600 | 2866 |
(2) Water-Cooled Combined Type Air Dryer
Product specifications
| model | Air capacity (Nm3/min) |
Weight of desiccant(kg) | Air nozzle diameter | Diameter of cooling water pipe | Cooling power (HP) |
Cooling water flow (Nm3/h) |
Voltage (V) |
Equipment weight (kg) |
L(mm) | W(mm) | H(mm) |
| SDZW-6 | 6.8 | 105 | G1 1/2" | R1" | 1.5 | 1.2 | 220 | 760 | 1500 | 1160 | 1940 |
| SDZW-8 | 8.5 | 150 | G2" | R1" | 2 | 1.2 | 220 | 960 | 1500 | 1100 | 2016 |
| SDZW-10 | 10.9 | 185 | G2" | R1" | 2.5 | 1.6 | 220 | 1120 | 1500 | 1240 | 2316 |
| SDZW-12 | 12.8 | 185 | G2" | R1" | 2.5 | 1.8 | 220 | 1150 | 1500 | 1240 | 2316 |
| SDZW-15 | 16 | 275 | DN65 | R1" | 3 | 2 | 380/220 | 1660 | 1960 | 1450 | 2196 |
| SDZW-20 | 22 | 395 | DN65 | R1 1/2" | 4 | 3 | 380/220 | 1740 | 1970 | 1600 | 2475 |
| SDZW-25 | 26.8 | 495 | DN80 | R1 1/2" | 5 | 3.6 | 380/220 | 2075 | 2030 | 1630 | 2505 |
| SDZW-30 | 32 | 605 | DN80 | R1 1/2" | 6 | 4.6 | 380/220 | 2200 | 2240 | 1840 | 2519 |
| SDZW-40 | 43.5 | 725 | DN100 | R1 1/2" | 7 | 5.6 | 380/220 | 2784 | 2360 | 1900 | 2637 |
| SDZW-50 | 53 | 860 | DN100 | R1 1/2" | 10 | 7.2 | 380/220 | 3144 | 2400 | 2000 | 2638 |
| SDZW-60 | 67 | 1005 | DN125 | R1 1/2" | 12 | 9.2 | 380/220 | 3361 | 2540 | 2100 | 2719 |
| SDZW-80 | 90 | 1335 | DN125 | R1 1/2" | 13.3 | 10.8 | 380/220 | 4500 | 2640 | 2450 | 2818 |
| SDZW-100 | 110 | 2155 | DN150 | R1 1/2" | 20 | 12.4 | 380/220 | 6550 | 2680 | 2670 | 2985 |
| SDZW-120 | 130 | 2650 | DN150 | R2" | 25 | 14.6 | 380/220 | 7810 | 2820 | 2800 | 3041 |
| SDZW-150 | 160 | 3205 | DN200 | R2" | 25 | 16.2 | 380/220 | 8500 | 3290 | 3130 | 3190 |
| SDZW-200 | 210 | 3825 | DN200 | R2 1/2" | 40 | 18.6 | 380/220 | 9600 | 3350 | 3375 | 3309 |
| SDZW-250 | 260 | 5260 | DN250 | R2 1/2" | 60 | 24.4 | 380/220 | Detailed parameters and consultation with manufacturers | |||
| SDZW-300 | 315 | 6160 | DN250 | R3" | 70 | 30.5 | 380/220 | Detailed parameters and consultation with manufacturers | |||
Optional Accessories
- Micro heat type
- Dew point display
- Dew point energy saving control
- Special voltage
- Environmental refrigerant
- - 70 ºC dew point
- Not limited to this
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